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Is the installation and commissioning process of the complete dosing device complicated?

2024-10-10 14:05:36
Times

The complete set of dosing devices has a wide range of applications in the medical field, which can be used for drug injection and delivery in various situations, such as anesthesia drug injection during surgery and drug infusion in intensive care units. By using a complete set of dosing devices, medical staff can conveniently and quickly add medication, improving medical work efficiency and the accuracy of drug use.

The complete dosing device delivers the chemicals in the storage tank quantitatively to specific locations in the process flow through the dosing pump according to the preset dosing scheme. During the dosing process, the mixer continuously stirs the medication in the storage tank to maintain its uniformity. At the same time, the control cabinet monitors real-time parameters such as the liquid level of the storage tank and the operating status of the dosing pump, and adjusts and controls them as needed.

Is the installation and commissioning process of the complete dosing device complicated?

The installation and commissioning process of a complete set of dosing devices is somewhat complex, but if operated by professionals and strictly following the specifications, it can be completed smoothly.

1、 Installation process

Site selection and foundation construction:

Choosing a suitable installation location should consider ease of operation, maintenance, and drug delivery, while ensuring sufficient space for equipment layout and pipeline connections.

According to the weight and size of the equipment, carry out foundation construction to ensure that the foundation is firm, flat, and able to withstand the weight and vibration of the equipment during operation.

Equipment installation:

According to the installation instructions of the equipment, install and fix the storage tank, dosing pump, mixer, control cabinet and other equipment on the foundation in sequence.

When connecting pipelines between devices, it is important to ensure that the material, diameter, and connection method of the pipelines meet the design requirements to ensure their sealing and pressure resistance.

Electrical connection:

Connect the electrical circuits of the equipment according to the electrical schematic, including power lines, control lines, and signal lines.

Perform electrical grounding to ensure the safe operation of the equipment.

Installation of ancillary facilities:

When installing auxiliary facilities such as liquid level gauges, pressure gauges, valves, etc., it is necessary to ensure that the installation positions of these facilities are correct, firm, and able to work properly.

2、 Debugging process

Single machine debugging:

Perform individual debugging on equipment such as storage tanks, dosing pumps, mixers, and control cabinets to check if their operating status is normal.

Debug the flow and pressure of the dosing pump to ensure that it meets the design requirements.

Adjust the speed and mixing effect of the mixer to ensure that the chemicals can be thoroughly mixed.

Linkage debugging:

After the single machine debugging is qualified, carry out the linkage debugging of the equipment to check whether the operation of the entire dosing device is coordinated and stable.

Debug the functions of the control system, including automatic dosing, liquid level control, fault alarm, etc., to ensure that the control system can work properly.

Pharmaceutical preparation and dosing debugging:

According to actual needs, prepare a certain concentration of pharmaceutical solution and add it to the storage tank.

Adjust the dosage and timing of the dosing device to ensure that the medication can be accurately added to the process flow.

Performance testing:

After debugging, perform performance testing on the dosing device to check if its dosing accuracy, stability, and reliability meet the design requirements.

Analyze and evaluate the test results, and make adjustments and optimizations if necessary.

The dosing instrument is the core part of the complete dosing device, used to automatically add drugs to the infusion liquid according to the specified dosage. These dosing instruments usually control the dosing process through pre-set programs to ensure the accuracy and stability of drug dispensing. The infusion device is another important part of the complete dosing system, used to deliver liquids containing drugs into the patient's body. These infusion devices usually include infusion tubes, infusion pumps, and other components that can ensure the control of the flow rate and flux of drugs during delivery, ensuring effective drug delivery.

By adopting advanced dosing pumps and control technology, accurate dosing control can be achieved to ensure the effectiveness of drug addition. A complete set of dosing devices is usually equipped with an automated control system, which can achieve functions such as automatic dosing, liquid level control, and fault alarm, reducing manual operation and improving work efficiency.


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